Transforming Chemical Manufacturing

Safer. Faster. Greener.

PI Process Intensification Experts LLP, founded by technocrats with over 30 years of experience in continuous process intensification, enables chemical companies to transition from batch to continuous operations — unlocking 2–3× throughput, 25–40% sustainability gains, and safer plant performance.

Why Choose PI Process

Founded by Technocrats in Process Intensification

Backed by 30+ years of expertise in flow, electro, photo, and mechano-chemistry

End-to-End Delivery

From proof of concept to pilot skid to full plant integration.

Global OEM Partnerships

Official Indian partner for Vapourtec, Chemtrix, Coflore, Zaiput, Flowid, and more.

Proven ROI

Clients see throughput gains of 2–3×, reproducibility above 95%, and faster time-to-market.

Our Approach

POC
(4–8 weeks)
  • Reaction feasibility studies.
  • PAT integration (HPLC, FTIR, UV-Vis).
  • Hazard assessment.
  • Deliverable: Feasibility Report + Go/No-Go decision.
Pilot
(8–16 weeks)
  • Skid design and commissioning.
  • FAT/SAT validation.
  • Operator training.
  • Deliverable: Pilot Report, BOM, SOPs.
Production
(12–28 weeks)
  • Plant integration.
  • Tech transfer & validation.
  • Long-term operator support.
  • Deliverable: Engineering package, training dossier.

Benefits Delivered

  • 1

    Throughput uplift: Up to 3× validated.

  • 2

    Quality: 95–99% reproducibility across runs.

  • 3

    Sustainability: 25–40% reduction in energy and effluents.

  • 4

    Faster market launch: Time reduced from weeks to days.

  • 5

    Regulatory readiness: Inline PAT facilitates smoother approvals.

Industries We Serve

Pharmaceuticals & APIs

Pharmaceuticals & APIs

Specialty Chemicals

Specialty Chemicals

Agrochemicals

Agrochemicals

Advanced Materials &<br> Polymers

Advanced Materials &
Polymers

Fine Chemicals & <br>Fragrance Intermediates

Fine Chemicals &
Fragrance Intermediates

Battery &<br> Energy Materials

Battery &
Energy Materials

Our Products

Explore Our Product Portfolio

Our Services

Comprehensive Services for Process Intensification

Trusted Global Partnerships

We are the official Indian partners for globally trusted OEMs in continuous process intensification

Satisfied User Partners

The Team Behind the Excellence

Kumar Oza

Founder

Kumar Oza is the Chief Chemistry Officer and Jt. Managing Director at Toyota Chemical Industries Pvt. Ltd, and CTO of i-Chess Chemicals Pvt. Ltd. With an M.Sc. (Research) and over 37 years of experience, he specializes in process intensification, flow chemistry, and ion-exchange resin technologies. He has led innovative projects at IAEC (Bom) Pvt. Ltd. and Toyota Chemical Industries to advance sustainable and efficient manufacturing. 

Madhav Sapre

Founder

Mr. Madhav Sapre is a seasoned Chemical Engineer with four decades of experience in various chemical industries. He has held many key positions like VP/CTO/COO to help the organizations grow. He has executed more than a dozen greenfield as well as brownfield projects over the years. Based on his extensive knowledge of chemical industries, he co-founded PI Process Intensification in 2012 to promote continuous process intensification as a platform technology from proof-of-concept to commercial scale

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