Product Portfolio
Vapourtec {R Series}
Vapourtec {R Series}
Key Features
- (-)70° — (+)250° C, ≤ 200 bar
- 14 reactor types
The Vapourtec R Series is a reliable, well proven, high performance modular system that allows you to expand your fl ow chemistry capability as your needs develop. This makes the most of your investment now while leaving your options open for the future. Three key reasons for choosing Vapourtec
Unique Flexibility: Select the combination of reactors that High Productivity: An unlimited number of reactions meets your needs and add more reagent feed channels can be queued for unattended execution. Reaction as required. temperatures are achieved rapidly.
High Precision: Flow rates are guaranteed by automatic pump monitoring. Temperature control is best in class.
KinetiChem's Synthetron
KinetiChem's Synthetron
- Forced Uniform Molecular Interdiffusion
- High Shear Film Reactor
- Crystallizer
- Gas / Liquid Film Reactor
- Solids, Precipitates
- Kilos per hour
- Reactions: 0.03 sec
- Product : 2 – 3 μ
- Reactants Vol: 0.2 ml
- ⇧ Exothermic Reactions
- Synthetron methodology can be used to efficiently, safely and effectively produce milligram to multi-ton scale processes that are economically viable
- Flow chemistry has been shown to exhibit more favorable reaction profiles due to careful control of critical reaction parameters such as reagent concentration and reaction temperature.
- Realization of more efficient chemical transformations through the use of more concentrated reaction streams, along with lower catalyst loadings, to produce higher yielding reaction outcomes.
Coflore® ACR Agitated Cell Reactor
Coflore® ACR - Agitated Cell Reactor
Key Features
- Synthesis / Crystallization
- Bioreaction / Polymerization
- Solids / Slurries (upto 50%)
- Immiscible fluids
The Coflore Agitated Cell Reactor (ACR) is a bench top flow reactor for developing scalable flow solutions at low throughput. Agitator Platform The ACR consists of two parts, the agitator platform and a demountable reactor block. The agitator platform consists of a reactor chamber with a closable lid.
The platform also houses the instruments and controls for generating mixing. Connections for heat transfer fluids are mounted on the side of the platform and access ports for the process pipes are located on the front plate. The control panel provides mixer controls, temperature monitoring and data logging.
It is available in three options: analogue, digital, or remote (for use in hazardous areas). A mounting boss for the reactor blocks is located within the reaction chamber. This generates rapid lateral movement for mixing.
Reactor materials: Hastelloy, Tantallum, SS-316L, PTFE.
Coflore® ATR - Agitated Tube Reactor
Coflore® Agitated Tube Reactor
Key Features
- Synthesis / Crystallization
- Bioreaction / Polymerization
- Solids / Slurries (upto 50%)
- Immiscible fluids
The Coflore ATR is an industrial flow reactor for homogenous and multi-phase fluids. Employing the same mixing principle as the lab scale Coflore ACR, it uses lateral movement to generate mixing and stage separation to prevent back mixing.
The ATR employs 10 independently temperature controlled reactor tubes mounted on an agitating assembly. Each tube has a nominal capacity of 1 litre giving an overall capacity from 1 to 10 litres. The reactor comes in its own agitator housing assembly.
Reactor materials: Hastelloy, SS-316L.
Coflore® RTR
Coflore® RTR
Key Features
- Production Scale: 100 L Reactor Volume
The Coflore RTR has a 100 L capacity that is capable of processing countless reactor volumes without interruption. Such throughputs have the potential to produce many thousands of tons of material per year from a single reactor. The Coflore RTR operates as a ten-stage, actively mixed, and self-baffling plug flow reactor.
For a 5-minute residence time, the Coflore RTR produces 1,200 L of material per hour.
Zaiput Separator
Zaiput Flow Technology
Separator
Key Features:
- Continuous operation
- Can separate liquids regardless of density difference
- Gas-liquid & liquid-liquid separation
- Four models with capacity ranging from 10 ml/min to 40 L /min
- Minimal internal volume
- Plug & play
- Excellent chemical resistance
- Separates under pressure
- Scalable from lab to production
- Easy to clean
Nearly 95% of the chemical reactions are followed by extraction processes which are gravity based. Multiple extractions requires multiples of times as they are carried out sequentially, therefore significantly impacting process time. Also, slow to settle or emulsions results in substantial time loss.
Zaiput membrane separator provides continuous flow separation of stream of non-miscible fluids. These membrane based separators have high separation efficiency which saves both time & cost & also reduces solvent demand.
Advantages are, speed, low dead volumes, continuous operation & quick separation of emulsion. Complex extractions requiring multiple stage operation, solvent swap can be quickly accomplished.
3 major types of use: Flow chemistry, Hybrid process & multistage extraction.
Zaiput Back Pressure Regulators
Zaiput Flow Technology
Back Pressure Regulators
Key Features:
- User selected back pressure
- Metal free wetted parts with excellent chemical resistance (Wetted materials are ETFE & PFA)
- Pressure range 0-2MPa (290 psi)
- High precision (<1% across flow rates & pressure set points)
- Ideal for harsh chemistries
- Can be used without external reference pressure source
- Easy to use
In flow chemistry/process intensification applications, often the reactions are carried out at temperature above the boiling point of the solvent & hence it is very important to have a precise control over the pressure of the reaction. Zaiput Flow technology back pressure regulators are specifically designed & feature a unique combination of high accuracy & precision, broad pressure ranges & excellent chemical compatibility.
Two available product sizes which together covers a range of flow rates from 0.05 ml/min to 1000 ml/min. Consistent designs allows you to scale between the devices without worrying about inconsistent results.
The device can be used in two modes:
- Set it & Forget it mode
- Continuous mode
ChemtriX KiloFlow
ChemtriX KiloFlow
KiloFlow® is a turnkey system comprising of pumps, reactors, heat exchangers, temperature control and pressure regulation, that is designed to enable the researcher to readily access ‘extreme’ temperatures, reaction times (s to min) and pressure conditions.
KiloFlow® enables previously ‘forbidden’ transformations and intensified processes to be executed within a conventional laboratory setting. KiloFlow® is available in pre-defined, standard configurations; however customization is available upon request. KiloFlow® is available with three levels of process control; manual, automated and GMP automated.
Chemtrix Plantrix
ChemtriX Plantrix
Chemtrix MR 555
Chemtrix MR 555
Plantrix® MR555
- Wide Thermal Range: -30 to 200 °C
- High Throughput: up to 400 kg/h
- Flexible Volume: 100 ml to 2.5 litre
- High Operating Pressure: ≤ 25 bar
- Low Pressure Drop
Plantrix® Ceramic Reactors
- Fully welded reactors (gasket/braze & metal-free)
- FDA certified materials of construction
- German quality, TüV approved
3M & Chemtrix
- Combine more than 70 years’ experience of ceramic
technology & 15 years’ of continuous flow know how - Innovate to deliver efficient, scalable flow reactor solutions
- Global service support for chemical process development
Autichem DART DM reactor
Autichem DART DM Flow Reactor
Key Features:
- Dynamically mixed reactor
- Modular design capable of operating as a single system, or as multistage cascade or for parallel processing
- Fully scalable, with nominal working volume from 3ml to industrial scale 50L & beyond
- MOC: Glass, SS, Hastelloy C22
- Variable volume capabilities within fixed tube geometry
- Bespoke design to match customer requirement
- Photochemical applications
DART DM reactors are scalable high performance continuous flow reactor systems for chemical synthesis, bio-processes, mixing, extractions, crystallizations & photochemistry. DART delivers intense mixing with controllable sheer without baffles & without consumption of high amount of energy. They can be used to tackle many challenging flow processes, involving gas, liquids & highly concentrated suspended solids.
DART reactor system comprises of two main elements:
- A reactor tube assembly of one or more tubes, with a rotating agitator extending the full length of each tube assembly
- A variable speed rotating drive which can be either directly or magnetically coupled to the agitator drive shaft.
Intensificator
Intensificator
Key Features
- Low to high sheer mixing
- Prodn Scale Continous Flow Chemistry
- ⇩reaction times to < 1/10
- SS-316L / PTFE / PEEK / HASTELLOY
Spinning Tube-in-Tube
Spinning Tube-in-Tube
- High speed continuous reactor
- for Solid/Liq, Liq/Liq, Gas/Liq, Gas/Gas
- – 70o C to + 300o C // upto 300 bar
- In-built Heat Ex : 100 to 150 m2/m3
- High Productivity & Range : 2 to 150 L/hr
- Reaction time : 10 sec to 5 min
- Low Energy consumption
- Safely handles Hazardous & Highly Exothermic reactions
- Accelerates reaction kinetics resulting in :
- ⇩ side reactions
- ⇩ accumulation of unstable intermediate/s
- Reduces use of solvents
- Less side reactions and unstable intermediate accumulation
Cavitation Reactor
Cavitation Reactor
- Cellular detonation propagation of shock waves by controlled production and collapsing of microscopic cavitation bubbles which heat and / or mix the liquid mass
- Cellular detonation propagation of shock waves by controlled production and collapsing of microscopic cavitation bubbles which heat and / or mix the liquid mass
- High process efficiencies in Time, Capex & Opex while providing improved product quality & yield
- Scale-Free Heating & Very low Energy Consumption
- Solid/Liq, Liq/Liq, Gas/Liq
- Enhancing reaction kinetics (> ultrasound & scalable)
- Appln: Range of Chemistries, nano-particles, ETP.
Bio-catalytic Membrane Reactor
Bio-catalytic Membrane Reactor - Systems
Intelligent Glass Reactor
Intelligent Glass Reactor
Multiwall Glass Autoclaves & Reactor- Systems & HTUs
Multiwall Glass Autoclaves & Reactor- Systems & HTUs (Heating/Cooling Units)
Pumps (Pulse-free)
Pumps (Pulse-free)
HiGee Distillation
HiGee Distillation
- HiGee distillation uses 20 to 100x G force to make micro-droplets & thin-film of the Feed-Liquid with high-surface area, and contacting it with the Vapour in counter-current manner, improving the efficiency dramatically.
- The result : < 2 mt high column, with 80% reduction in volume
- Very high thermal efficiencies, and consequent energy savings of 50 to 90%
- Quick & easy start-up & shut-down
- Ideal for thermally-sensitive, highly-viscous liquids.
Dynamic Wave-form Absorber
Dynamic Wave-form Absorber
This is a Dynamic Pulse & Non-Pulse Reverse Jet Absorber Upward Liquid Jets collide with the down-coming Gas creating a cloud-zone or “Omega-phase” region. There is high rate of dynamic liquid surface renewal and extremely high turbulence resulting in extremely efficient, non-clogging absorption.
As the momentum of the two streams’ are balanced, the liquid falls back into a sump tank and is re-injected into the Omega-phase region via pulsed & non-pulsed jets.
Salient features:
- Non-clogging system, with large-bore injectors
- Flow rates : 500 to 150,000 CFM (as air)
- Gas inlet Temp.: upto 900oC
- Absorption media : aqueous NaOH, Lime, CaCO3, etc.
- Range of MOC available for corrosive Gas/media
Applications : Gas absorption, hot-gas quenching, removal of particulates